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With its transmission characteristics of large bandwidth, low delay and high speed, 5G is enabling a wide range of industries and can be seen in many fields such as transportation, medical care and industry. Today, 5 g again double 叒 unlock a new skill: "woven" fabric. The question is, how efficient will 5G smart textiles be? Will 5G knitted clothes get warmer in winter? Now let's take you into the smart textile factory and feel the "ingenious work of 5G".
Fujian Yonggu Group is a collection of textile manufacturing, textile technology development as one of the integrated enterprises. China Telecom (601728) Quanzhou branch in Fujian Province has built a 5G+ textile smart park for Yongse Group by using information technologies such as 5G and the Internet of Things. Through the 5G innovative application of China Telecom, intelligent improvement of textile machinery has been fully realized, including intelligent supervision of textile machinery, automatic threading of machinery, closed-loop control of temperature and humidity, and intelligent management of energy efficiency. The qualified rate of products has been raised to 97%, close to the industry high standard of 98%, and the overall operating cost has been reduced by 15%.
We will raise the level of intelligent manufacturing
Through custom 5 g network, can collect data on the weaving machine sent to structures, execute MES production management system, the number of real-time acquisition equipment downtime, outage duration, yield, efficiency and so on the workings of the loom operation information, according to the production management need to automatically generate all kinds of analysis report, intuitive reflect the running condition of the machines in time, to implement the intelligent of the weaving machine regulation, The number of supervision units per capita has increased from 20-30 to 70, the production efficiency of employees has increased from 82% to 97%, and the operating rate of machines has increased from 85% to 98%, effectively improving production quality and helping enterprises improve quality, reduce costs and increase efficiency.
Reduce overall operating costs
Gas is one of the main power of Yongse textile production equipment. In the past, traditional enterprises used manual inspection and meter reading mode, which was time-consuming and laborious. Quanzhou Branch of China Telecom applied 5G Internet of Things and other technologies to carry out intelligent transformation of the gas meter in the factory, realize 24-hour energy consumption monitoring of the gas pipeline, effectively solve problems such as hidden security risks and energy waste, and increase the energy utilization rate by 15%.
The environmental monitoring platform in the production workshop can collect the temperature and humidity of the workshop in real time, and timely alarm in the face of abnormal conditions. The closed-loop control of temperature and humidity and quality control of the production process effectively improve the quality control level of products, so that the qualified rate of products is increased from 95% to 97% (the higher standard in the industry is 98%).
Through the intelligent collection of all kinds of data, the workshop staff is reduced from 81 to 35, effectively liberating productivity, saving 270,000 yuan of labor cost every year. Overall operating costs have been reduced by 15% due to substantial savings in labor costs and energy.
Quanzhou branch of China telecom planning important place in the factory installed 67 road 5 g intelligent video cloud monitoring, 1 set of wisdom, power monitoring equipment and 3 sets of black cavendish intelligent equipment, and through the Internet access wisdom fire integrated management platform, to realize enterprise in equipment management, alarm query, security punch, parameter statistics, data analysis, etc "picture" of safety management, Strictly control safety, and realize the digital coverage of production safety control.
Changzhou Xiahua Environmental Protection Technology Co., Ltd. specializes in the production and operation of industrial filtration materials for many years, mainly in the chemical industry, and the products are exported to many countries. Xiahua mainly produces the filter cloth, filter bag, pressure filter bag, etc., Xiahua filter cloth, use heart!